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Miniature Motors

A reliable source for Miniature Motors information and leading Miniature Motors Companies & Manufacturers.

Miniature motors are small electric motors that convert electrical energy into mechanical energy. Miniature motors are used where larger motors cannot fit. A small motor ranges from 1.24 inches in length and 0.511 inches in diameter. At 8,000 rpm, it is capable of 2.5 W of output power. Read More…

Miniature Motors Miniature motors, also referred to as micro motors or small motors, are fractional horsepower motors that must fit the frame size and/or less than one horsepower requirements, as well as fit the size dimensions of a couple inches or less.
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Leading Manufacturers

Stratham, NH  |  844-338-8114

When reliability and power are a must, the universal motors you find at ElectroCraft can operate with high efficiency, low voltage, and at a low cost. Applications that our universal electric motors serve include robotics, packaging, automotive, and medical equipment. Electric motor products include the CompletePower™ Plus Universal Drive, complete with a user-friendly configurable interface. For more details, contact ElectroCraft today!

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ElectroCraft, Inc. $$$

San Leandro, CA  |  510-567-0630

Our specialty is electrical mechanical apparatus remanufacturing. We are the largest repairer of electric motors such as AC motors, DC motors, fractional HP motors and other small specialized equipment to 30,000 HP. In addition, we sell new electric motors (AC & DC), gearmotors and gearboxes.

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Koffler Electrical $$$

Monroe, WI  |  608-325-9161

At Carter Motor, some of the motors manufactured include AC universal motors, small motors, DC universal motors, DC permanent magnet motors, DC shunt wound motors and gearmotors, along with many others. All Carter Motor products are designed and assembled in the United States by hard-working employees. From engineers to shipping clerks, the staff takes pride in every part of the process.

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Carter Motor Company $$$

Mauston, WI  |  888-467-8288

Dumore Corporation is a leading designer of DC motors, custom fractional horsepower motors, gear motors and universal electric motors. Our high-quality fractional motors are used in a variety of applications and markets. In business since 1913, we have continued to manufacture our custom high-quality UL listed OEM motors. Dumore DC motors and gear motors are designed for complete, cost effective customization to meet your exact requirements or work with our team for a custom solution!

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Dumore Corporation $$$

Reedsburg, WI  |  608-524-4341

Hankscraft has been in the fractional horsepower motors industry since 1920. With our extensive background in the industry and years of experience we are a trusted manufacturer and supplier. our decades of contract manufacturing experience, have given us the knowledge and expertise to have an extensive and growing list of capabilities available for our customers worldwide.

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Hankscraft, Inc. $$$
placeholder image ElectroCraft, Inc. Koffler Electrical Carter Motor Company Dumore Corporation Hankscraft, Inc.

miniature vibrating motor

A miniature motor is constructed with Neodymium magnets, priceless metal brushes, and a moving-coil rotor with a Rhombic-wound winding for maximum winding density. Miniature motors have five ratios ranging from 4:1 to 1,118:1, a torque capacity of 0.35 Nm continuous and 0.53 Nm intermittent, and a matching 0.511-inch planetary gearhead. Many micro motors are made with lighter materials to maximize the power-to-weight ratio.

Types of Miniature Motors

Brushed Miniature DC Motor

A brushed DC motor is ideal for both large and small devices. A brushed DC motor produces low friction, low starting voltages, negligible iron losses, great efficiency, good thermal dissipation, and a linear relationship between torque and speed. These tiny motors are primarily made to offer outstanding speed-to-torque performance with minimal joule heating.

brushed miniature dc motor

Miniature Brushless DC Motor

Miniature BLDC motor technology maintains the slotted and slotless motors' outstanding performance. These motors have excellent position control, superb speed, outstanding torque, and extended life. While slotted DC brushless motors employ stators with windings and lamination, slotless Brushless DC motors use an ironless cylindrical loop created using a similar winding technique.

Miniature Stepper Motor

Any other permanent magnet stepper motor cannot be used with these motors. These motors' cutting-edge technology enables a very fantastic dynamic motor act. The single thin disc magnet creates a shorter magnetic circuit. This means a miniature stepper motor won’t lose as much iron. That allows for higher acceleration compared to traditional steppers. Miniature stepper motors are ideal for applications that require rapid incremental motion.

miniature stepper motor

Miniature Motor Features

The miniature motors features include the following.

  • High Efficiency
  • Speed Variability
  • Speed Control
  • Low Price
  • High Quality
  • High Reliability
  • Communication
  • Dimensions
  • Light Weight

Applications of Mini Motor

  • Industrial robots: Miniature motors help Industrial robots perform quick, accurate movements. Improved industrial robots are created as motor efficiency and power density increase. Robots become lighter, more nimble, and more energy-efficient, allowing for both improved mobility and quicker productivity. This reduces cost of ownership for automation solutions.
  • Pick and place assembly: Since the 1980s, manufacturers have used pick-and-place (P&P) or surface-mounted technology (SMT) equipment to assemble semiconductors and electronic components. A robot arm picks up a part and accurately attaches or positions it on a circuit board. Miniature motors are a great solution because they are compact enough to fit in the robot and enable rapid, accurate movements. Assembly systems can complete millions of cycles, so the motor needs a long service life.
  • Material handling: Materials must be moved around during industrial operations. This automation solution may include a simple robotic arm or a sophisticated network of machinery wired for material handling tasks like stacking and sorting. The system can transport goods with the least amount of assistance from humans to storage or the producing location. Material handling automation guarantees minimal waste and effective utilization of inventories. Since they take up less room and contribute to energy conservation, miniature motors can frequently take the place of other motor types in these solutions. They help complete tasks that require precise and delicate handling.
  • Yarn winding machinery: In the textile industry, yarn winding machines are frequently used to wind yarn for processes like knitting or weaving. To avoid tangling (which halts production and damages material), yarn winders must accurately position and guide the yarn. Small motors can supply the accurate motions needed.
  • Conveyor system: Conveyor systems rapidly transfer components or materials. Conveyors are essential to the production process in many industries. High-performance micro motors allow Conveyor systems to transport heavy loads using a smaller space. The reduced motor size opens up more design possibilities.
  • Modern tiny motors can now handle various demanding requirements of industrial automation applications. Engineers may be confident that as motor technology improves, it will be able to deliver the power required for practically all applications that depend on precise miniature motions.

Miniature Motors Informational Video

 
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